Production Manager

Production Manager
Location -Wasuli, Pune
*Job Purpose*
Ensure that projects remain in-scope and meet budgetary, scheduling, and quality requirements.
Create, manage and distribute project communication artifacts such as charters, schedules and budgets.
Provide project status updates at predetermined time intervals to all stakeholders.
Manage program resource allocation and budget for all programs.
Coordinate with functions such as Marketing, R&D, SCM, PE, SQIG and QA.
Plan, prioritize and manage multiple projects simultaneously.

*Job Purpose* :
* Plan, organize and control machine shop, PDC shop, Paint shop and anodizing shop production and ensure that goods are produced efficiently, on time, within budget and as per decided standards in safe working environment. Monitor effective utilization of resources and ensure adherence to quality standards & achieve 100% stakeholder (customer) satisfaction by giving output within given timeline.
*Principal Duties, Responsibilities & Accountabilities* :
1. *Planning*
 Drive the annual manufacturing budget for machine shop based on customer /market requirement.
 Estimate, negotiate and agree on budgets and timescales with suppliers and internal team.
 Plan and organize daily production schedules.
2. *Execution*
 Ensure HPDC production as per standard cycle time and monitor operator efficiency
 Define/work out and implement standard operating procedures for machining operation.
 Control all losses and monitor Machine Shop Efficiency.
 Coordinate with PPC & Stores for availability of raw material and other resources for machining
 Organize the repair and routine maintenance of production equipment.
 Ensure resolution of RED tags through Maintenance team.
 Conduct inventory management and matching system and physical stock.
 Support on NPD – initial production lots for machining (NPD products audit for understanding product &
related problems.
3. *Monitoring*
 Monitor customer requirement is getting produced on daily basis at machine shop, PDC shop, Paint shop and anodizing shop.
 Ensure on time delivery at the customer end and no line loss at assembly because of machining
 Monitor machine and manpower productivity.
 Ensure PPM levels in the PDC shop as per target.
 Review 8D reports for customer complaints.
 Conduct 4MT verification, V7 verification – taking action as needed
 Adhere to annual and monthly budget & cost monitoring for Machine Shop
 Review tool consumption and tooling cost reduction plan
 Drive and support the implementation of TPM Pillars
4. *Team Management*
 Develop and monitor Machine Shop, PDC shop, KPIs.
 Provide training and motivation to the team for synergy development.
 Actively engage and motivate the team to ensure harmonious employee relations and conducive operating/working environment.
 Collaborate with assembly, PPC and quality for ensuring timely and quality production.
5. *Customer Engagement*
 Focus on customer satisfaction and work towards enhancing the overall customer experience.
 Address customer concerns and ensure high-quality products and services.
6. *HSE Management*
 Drive the implementation of different HSE systems.
 Provide safe working environment in the machine shop.
 Ensure strict usage of PPEs wherever required.
 Ensure adherence to health and safety procedures.
7. *Driving Continuous Improvement*
 Conduct quality system review with team.
 Conduct COPQ analysis and action plan.
 Analyse defects and initiate corrective and preventive actions.
 Ensure reduction in rejection/ scrap.
 Implement KAIZEN & continuous improvement related to cost, quality, safety and related processes.
8. *Internal and External Audits*
 Conduct fixture maintenance audit.
 Ensure internal and external audit compliance.
 Implement and conduct of audits- TPM & JH, 1'S' 2'S' and process audits